Archive for January, 2009

Quarterhorse In Action Video

Thursday, January 29th, 2009

Here ya go – a quick demo video I made last nite of the Quarterhorse and latest build of BinaryEditor in action. Realtime (FAST) datalogging and realtime calibration updates without cycling the key.

I was able to test on my CBAZA and GUFB cars – logging/updating works great. Still a few things to work through but at this point it is extremely useful.

Amazing… yes – stay tuned, this will be big when it is released. Give me a shout if you want a demo or want to get this and some training for your ride.

Quarterhorse update

Monday, January 26th, 2009

The twEECer R/T takes a back seat to the Moates.net Quarterhorse

The twEECer R/T takes a back seat to the Moates.net Quarterhorse

I’ve got the Quarterhorse up and running on my ‘95. The software Clint has put together (BinaryEditor) integrates nicely. I spent the better part of an hour in the driveway and on the road playing with the realtime tuning.

For the guys that like to nerd out you can see a realtime video of the calibration in-memory values changing – displayed values are in hex. The whine is the background is the notorious S-trim.

Track Day

Monday, January 26th, 2009

Great news from the track, quite a few new bests on Sunday — 12.44 in Matt’s S-trimmed 2v, 13.38 in the 07 auto (added CAI/driveway tune… yes I know), 12.23 in Dat’s S-trimmed 5.0.

Lots going on at TPS, stay tuned for some more great articles and some #s from some of the latest customer cars. Congrats again to our customer’s new best track times!

(quarter)Horsin’ Around

Friday, January 23rd, 2009
Small, compact and ready to rock the datalogging/tuning market...

Small, compact and ready to rock the datalogging/tuning market...

I’m happy to announce that we are fortunate enough to be able to beta test the new Moates.net QuarterHorse chip. A big thanks goes out to Craig for giving us such an honor. Look for news and results as we get further into the testing. Inital reaction is that this thing ROCKS! Stay tuned… much more to come…

AFR – what’s in a number? Part 1

Wednesday, January 21st, 2009

Quite a bit of emphasis is put on AFR or “Air to Fuel Ratio” on the Internet. With the emergence of ethanol blends such as E85 and the increasingly common E10 around town, any discussion AFR is not as straight forward as it would seem. AFR can only be calculated if one knows the stoich of the fuel. Most individuals do not fully understand tuning with alternative fuels and how wideband readings are affected. Some popular wideband tests could be improved from a more thorough understanding of the concepts we’re about to discuss in this two-part series.

One thing we should clear up first is the difference between your vehicles stock oxygen sensors (narrowband) and an aftermarket wideband sensor and controller. Your stock narrowband sensor is essentially a switch – it can tell you if you are higher or lower than a set point (a lambda of 1.00 – read further to understand what this is). A wideband sensor – and more importantly the controller driving it – is capable of interpreting a wide range of lambda, not just which side of a single fixed point you are on.

A discussion of widebands and air to fuel ratio must begin with an understanding of lambda (λ). So on to lambda… what is it?

Lambda is quite simply a multiplier used to determine how far off from the fuel’s stoich value you are. Lambda is the language spoken by all narrow and wideband oxygen sensors. When talking about premium unleaded gasoline, a value of around 14.64 parts of air to one part fuel is accepted as the (stoichiometric) mixture at which all fuel molecules are burned/oxidized with all oxygen molecules to form CO2 and H2O. It is generally assumed that a value of 14.64 is stoich for generic unleaded fuel which is not always the case.

Here are a few common fuel types and their approximate stoich value. Each of these stoich values are also represented as a lambda of 1.00:

  • Unleaded 93 octane: 14.64
  • E5 93 octane: 14.35
  • E10 93 octane: 14.08
  • E15 93 octane: 13.79
  • VP C16: 14.77
  • e85: 9.76
  • e100: 9.00

Now say you want a richer mixture for a supercharged car under boost – typically I will command about 0.80 lambda. To get this into an air to fuel ratio you will take the stoichimetric value of your fuel (14.64 in this example) and multiply it by the lambda – 0.80 * 14.64 = 11.712:1. In order to use your O2 sensor and meter you must know the stoich point (14.64 used in the previous equation) if converting the O2 output to A/F and one can only use a wideband sensor for output not a narrow band sensor.

Let’s take it a bit further and check out the stock fuel table for a Shelby GT500. Understand this table is only used under certain throttle conditions but this is a good example to get you thinking…

gt500-base-fuel

Looking at this table, you’ll see RPM across the top and TP (throttle position) down the left. At 6000RPM and 800TP (floored) the PCM commands 0.819 lambda. What is 0.819 lambda? It is 14.64 & 0.819 = 11.99:1. The Ford PCM uses 14.64 as the stoichiometric value.

Now a caveat… just because you change this table does not mean the car will magically hit the lambda you command, in fact, there are quite a few other items that will add/subtract fueling commanded in this table. One of the many things I do while tuning your car is to make the desired fueling under all conditions match what is actually seen on the wideband, keeping in mind the various lambdas that need to be commanded during wide open throttle, cruising, idling, cold start, hot start, the list goes on.

Here’s the kicker, with the ethanol blends floating around (E5, E10, E20) the stoich of the fueling will change, changing what you see on the wideband. Scary? Yes possibly but that is why I wanted to show you a bit of what goes into properly calibrating a vehicle and what is taken into consideration, this is only the tip of the iceberg.

In my next article, the rubber meets the road. I will explain how you can datalog your air to fuel ratio/lambda, things to keep in mind while using widebands and lastly the effect of the fuel change we’ve seen here in Baton Rouge going from unleaded gasoline to an ethanol blend. For the curious I’ll also touch on my experiences with converting to e85 in non flex fuel vehicles, especially as they relate to the higher octane provided.

A special thanks goes out to Michael Rauscher at L&M Engines for proofing and offering suggestions in the development of this article. -Wes

New Customer, New Track Times!

Friday, January 16th, 2009

I had the privilege of dyno tuning Rivers’ very stealth 342 last nite. This thing made some amazing power and torque on old 93 octane. After doing the post-tune ride along, I think Rivers owes me a neck brace, this thing is nothing but strain-your-head-against-it type pull across the power range!

I am happy to announce new track #s for the customers I tune for. Alex’s 07 GT came in last week and then made it back out to the track. He improved upon his pre-tune best of 13.6 all the way to consistent 13.1’s at 107 with a dyno tune! Congratulations and awesome driving!

Higher Education

Wednesday, January 14th, 2009

One thing I really enjoy about our customers is that a good many of them spend a lot of time and effort on their cars. It is always a joy to be able to tune, perform installs and/or dyno’ing for someone that places a high personal value on their vehicle and then entrusts me to help them take it to the next level.

Oftentimes I like to show my customers what I am doing as I tune. Some of this stuff can get very involved – tuning spark advance with all its modifiers – handling alternative fuels or ethanol blends (I’ll write an article on widebands and AFR in the future). I think the average car guy can get an appreciation for what is going on – this knowledge helps them make an informed decision in future mods/tuning and also helps you know when someone is laying you a line of BS. No black boxes just good solid results that make sense. Being informed and having a grasp on the theory of your engine is especially important with all the Internet heroes and experts running around nowadays.

For those guys that are interested in the theory and practical application for what it takes to tune, build and drive performance cars, I’d like to recommend several books I have enjoyed. I believe these books will get you a solid foundation to begin understanding what goes on “under the hood” (ok, bad pun).

Engine Management: Advanced Tuning
Greg Banish has written a stellar book here. If you are interested in what goes on in a vehicle calibration, read this book.

Auto Math
Like it or not math drives everything we do in tuning, suspension set, racing. Auto Math gives you some great, practical formulas you can use.

Internal Combustion Engine in Theory and Practice: Volume 2
This one isn’t for everyone. This book is an engineering textbook that covers all aspects of combustion engines with complete examples of detonation/knock, metallurgy, head/intake design and MUCH more.

EGT Systems: Basic and Advanced Light Plane Maintenance
Don’t be thrown off by the aviation focus on this book, understanding what is going on in the cylinder by observing EGT is critical while tuning. This book is excellent, highly recommended!

If you decide you want to take control of your vehicle’s PCM I’ll be happy to get you pointed in the right direction. We offer tuning hardware, software and most importantly, personal time with you to teach you what is going on and why.

Lastly if you’ve got any good textbooks or papers let me know, I’m always interested in learning and always try to keep an open mind! I do R&D every week to push myself and keep thinking outside the box.

Three new customers added

Monday, January 12th, 2009

Added a few more cars to the customer’s pageAlex’s 2007 Mustang GT, Patrick’s 86 Mustang GT and Zach’s ‘95 Mustang GT check ‘em out!

Customers Added (and a bonus)

Friday, January 9th, 2009

I put in a couple more customers today – congratulations to Dat on making 12.30s in the quartermile. To see what kind of real world horsepower this takes, check out his page (with dyno sheet) in the customer section.

I also added in a car I tuned today – a 2009 Shelby GT500 with 400 miles. These things respond well to tuning, this car had gains of 61rwhp and 50rwtq! Check it out!

UPDATE: Some bonus footage of what appears to be Matt picking up a tire.

Track Results!

Thursday, January 8th, 2009

We had a great evening at the track, although Matt tried to do a wheelstand, everyone seems to have emerged none the worse for wear!

The results are in for our two of our S197 shop cars, I drove the stock auto to a 13.49 at 101 and Matt crossed the traps a at 13.2 at a blazing 105! This car will go 12s very soon!

Wes’s 13.49 Run2007 Automatic GT – Mods: TPS Tune, ET Street Drag Radials – Dyno Sheet

Matt’s 13.24 Run2008 Manual GT – Mods: TPS Tune, X-pipe, BBK CAI, Pullies, Tubular Radiator Support, ET Street Bias Plys